Air compressor companies must shift their focus to independent innovation and structural upgrading

Demand background

1. The air compressor is one of the power sources in the process of machinery manufacturing and operation. It has a long service life, strong professionalism, high operation and maintenance costs, and once a failure occurs, it cannot be repaired in time, and long-term shutdown will bring huge losses to customers.

2. Air compressors are one of the most power-consuming equipment in industrial equipment. How to adjust the operation mode of the machine in time and reduce energy consumption through operation and maintenance services is the focus of enterprises.

3. The homogenization competition in the air compressor industry is becoming increasingly fierce, and it is very important for manufacturers to establish differentiation among homogenized competing products.

4. With the implementation of “Made in China 2025”, my country’s manufacturing industry will enter the era of digitalization, networking, and intelligence in the next ten years. The trend of the Internet of Things is unstoppable, and the traditional air compressor industry must keep pace with the times.

System overview and architecture

The SSGo air compressor intelligent remote measurement and control system combines the most advanced Internet of Things, cloud computing, sensors, automatic control and other technologies to display the operating data and operating status of all connected devices in real time on computer browsers and mobile APP clients. Big data analysis provides strong data support for equipment operation and maintenance, after-sales service, remote monitoring, troubleshooting, and fault alarms.

The system can be divided into three layers:

The first layer: The SSGo intelligent power sensor data acquisition module is used to monitor the operating status and operating parameters of the air compressor.

The second layer: use the cloud server to record the historical data of equipment operation.

The third layer: dynamic monitoring of the main operation of the air compressor, fault analysis, visual display through the PC terminal and mobile terminal, remote operation, etc.

System functions

1. Remote communication

The air compressor is connected to the intelligent power sensor, and the communication link between the cloud platform server and the air compressor is realized through WiFi, RS485, GPRS and other communication methods;

2. Data collection

Collect the operating data of air compressors in real time, such as starting current, current, harmonics and other data, and generate data waveforms online; display the operating status of each air compressor in real time, such as host running, stopping, etc.;

3. Failure prediction

Historical data storage, analysis and prediction of potential faults, intelligent calculation, processing of overload, sparks, leakage, over-temperature and other faults, real-time alarms, to avoid outages, equipment damage and other situations;

4. Remote monitoring

Users can view the on-site operating data and operating status in real time 7*24 through the computer terminal and mobile APP, and perform remote monitoring and reverse on-off operation;

Value

● Prolong the service life of the equipment, improve the safety and stability of the air compressor;

● Analyze the operating load and efficiency of the air compressor through multi-dimensional data to save energy and reduce consumption;

● Evaluate the risk of each air compressor in advance to reduce the risk of equipment failure;

● Realize comprehensive remote intelligent online joint control, improve management efficiency and reduce operating costs;

● Enhance the added value of products and realize differentiated competition.

Sollant Group-Professional Compressed Gas Solutions Provider